Karmann Ghia EV Conversion Parts List - In Progress

Parts:

(view all parts from available from Amazon here: Karmann Ghia EV Conversion Parts List)


Chevy Volt Battery pack
13 14 15 CHEVROLET VOLT LITHIUM-ION VOLTAGE BATTERY 16 KWH PACKAGE OEM J from eBay

Junkyard
$1200

Motor
Netgain Warp 9 EV DC
WarP 9 EV Motor Electric Car Motor 72V DC Motor Netgain Motor New ECPC USA Stock from eBay

ElectricCarPartsCompany.com
$2000

Controller
Synkromotive DC 750 DC Motor Controller
Private party
$1350

Speed Sensor
WarP Motor Speed Sensor Kit
EVSource.com
$99

Throttle
WarP-Drive Hall-Effect Cable-Pull Throttle
EVSource.com
$225

Adapter Plate & Shaft Coupler

Wilderness EV (I do not recommend)
$500 plus cost to make it work properly

Contactors (3)
Gigavac GC200-MA EV Contactor
Gigavac Contactor GV200MA 500+Amp - 12-800 Volt DC -12/24 Volt DC Coil from eBay
EVSource.com
$112 each

Gigavac P105 Mini-Tactor Contactor Relay - 1200 Volts
EVWest.com
$49

Fuse & Holder
Ferraz A30QS500-4H - Ferraz Shawmut 500A 300VDC Fuse w/ Holder
EVSource.com
$91

Ferraz Shawmut A15QS400-4 Fast Acting Current Limiting Semiconductor Fuse (for connections between batteries)
eBay
$30

Ferraz Shawmut ATM5 High Voltage Low Current EV Fuse 600 Volt 5 Amp(for connection between battery pack and DC/DC converter)
eBay
$5

Ferraz Shawmut Rail Mount UltraSafe Fuse Holder High Voltage Low Current (for the ATM5 fuse)
eBay
$4

8 Gauge AWG Inline Maxi Fuse Holder with Waterproof Cover (5/pack) (for 30-40 amp fuses on the 12 volt circuit)
eBay
$13

10 NEW MAXI Car Truck Boat RV Fuse 20,30,40,50,60 AMP (for MAXI fuses)
Amazon
$5

Beetrie 110pcs 5x20mm Quick Blow Glass Tube Fuse Assorted Kit Amp 0.2A 0.5A 1A 2A 3A 5A 6A 8A 10A 15A (forlow current fuses to controller)
Amazon
$6

DIGITEN 5x20mm AGC Fuse Holder Inline screw type with 16 AWG wire (Pack of 10) (for tube fuses)
Amazon
$7

Bussmann ATC-15 Auto Fuse 5-Piece (for 12 volt connections)
Amazon
$5

Parts Express ATC/ATO Water-resistant Fuse Holder - 10 AWG (for ATC fuses)
Amazon
$8

DC/DC Converter
400W 30 Amp Isolated 108-216 Volts (ECDC-HV)
EVWest.com
$229

Gauge
Xantrex Linklite (NEEDS PRESCALER!)
$210

Pre-Scaler
Increase E-Xpert Pro Voltage Input To 350VDC - Passive
EVSource
$56

Inertia Switch
First Technology Inertia Switch
EVWest.com
$53

Disconnect Switch
Gigavac Maintenance Switch HBD41AA 1000V 400A Continuous Hermetically Sealed (Main Switch)
EVWest.com
$78.00

12 Volt power supply (for charging the battery) - HP Proliant DL580 G5 438202-002 DPS-1200FB 1200W Power Supply
HP Proliant DL580 G5 438202-002 DPS-1200FB 1200W Power Supply from eBay
$30 x 2

Charger
ElCon PFC 2000+ Battery Charger (120volt/20 amp)
EVSource.com
$665

LED Replacement Lights:

Headlights
7" Crystal Glass/Metal Headlight CREE SMD COB 360° LED Light Bulb Headlamp Pair - on eBay
eBay
$126


Sidemarker bulbs OE-1895
LUYED 5 x BA9s 3014 30-smd White Color BA9 BA9S 53 57 1895 64111 LED Bulbs used for side door courtesy lights,Map Lights
Amazon
$12

Brake light bulbs OE-1157
LUYED 2 x 800 Lumens Super Bright 1157 2835 33-smd White Color 1157 2057 2357 7528 LED Bulbs used for turn signal lights ,tail lights
Amazon
$13





Misc Parts:
2/0 AWG Wire: 25' 2/0 EXCELENE WELDING CABLE RED USA NEW BATTERY from eBay
1/0 AWG Wire: 0 Gauge 25’ Wire UltraFlex Amplifier Red Ga 1/0 Amp Power/ Ground Cable 25 Ft from eBay
2/0 Wire Lugs 1/2" and 3/8"
10 AWG Wire: Monster Cable 100% OFC Copper 100Ft 10 AWG Gauge Power/Ground/Speaker Car Wire from eBay
M6 threaded rods
3/8 Nuts and Bolts
M10 Bolts
#10 Nuts and bolts
Fuses: Bussmann ATC-15 Auto Fuse 5-Piece, Ancor Marine Grade Electrical Fuse,
Fuse holder: DIGITEN 5x20mm AGC Fuse Holder Inline screw type with 16 AWG wire.  Parts Express ATC/ATO Water-resistant Fuse Holder - 10 AWG 
Resistor: E-Projects 10EP512100K 100k Ohm Resistors, 1/2 W, 5%
12V 18AH SLA Battery - ExpertPower EXP12180 12 Volt 18 Ah Rechargeable Battery with Nuts and Bolts
Welding wire:  INETUB BA71TGS .035-Inch on 2-Pound Spool Carbon Steel Gasless Flux Cored Welding Wire
Eye bolt to lift motor: Mintcraft LR287 1/2-Inch X 4-Inch Zinc Eye Bolt with Nuts



Tools:
Cable Cutter
Jonard JIC-63050 High Leverage Cable Cutter with Red Handle, 9-1/4" Length


Hydraulic Crimping Tool
8 Ton Hydraulic Wire Crimper Crimping Tool with 9 Dies Battery Cable Lug Terminal Electrical Crimping Tool Kit


Center Punch
TEKTON 6580 Automatic Center Punch